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Wire EDM

Wire electrical discharge machining (WEDM) uses an electrode wire as thin as a hair strand. By passing a high-frequency pulsed current through it, a discharge phenomenon occurs between the wire and the workpiece, which is just like the twinkling of countless stars. In this way, the metallic materials are gradually eroded. Relying on this unique electrical discharge machining method, WEDM can cut out complex and varied shapes on various electrically conductive metallic materials with extremely high precision.
How CNC Wire EDM Works?

CNC Wire EDM Works?

Wire electrical discharge machining (WEDM) uses an electrode wire as thin as a hair strand. By passing a high-frequency pulsed current through it, a discharge phenomenon occurs between the wire and the workpiece, which is just like the twinkling of countless stars. In this way, the metallic materials are gradually eroded. Relying on this unique electrical discharge machining method, WEDM can cut out complex and varied shapes on various electrically conductive metallic materials with extremely high precision.

Advantages of Wire EDM Machining

High machining precision: It can achieve a high level of dimensional accuracy, usually controlled within ±0.01mm. Even on some high-precision equipment, it can reach ±0.001mm, which can meet the machining requirements of various precision parts.

Capable of machining complex shapes: Through the precise control of the movement trajectory of the electrode wire by the numerical control system, it can machine various complex two-dimensional and three-dimensional shapes, such as various special-shaped holes, molds with complex contours

Strong material adaptability: It can machine various conductive materials, including cemented carbide, quenched steel, copper, aluminum, etc. No matter how high the hardness of the material is, as long as it is conductive, it can be machined. This is a great advantage for high-hardness materials that are difficult to process by traditional mechanical machining methods

Good surface quality: During the machining process, due to the concentrated discharge energy and small heat-affected zone, the surface roughness of the workpiece can usually reach Ra0.8 - Ra3.2μm, with good surface quality, which can reduce subsequent machining processes

Small machining allowance: The diameter of the electrode wire is usually very thin, generally between 0.1 - 0.3mm. Only a small amount of material needs to be removed during machining, which can effectively save raw materials, especially important for the machining of precious materials

Applications of Wire Cut Parts

Mold Manufacturing: It is commonly used to machine the cavities and cores of various stamping dies, injection molds, die-casting molds, etc. It can accurately machine complex mold shapes, ensure the accuracy and quality of the molds, and prolong the service life of the molds.

Precision Parts Machining: In fields such as aerospace, automotive, and electronics, it is used to machine various precision parts, such as the blade tenon grooves of aerospace engines, the precision holes of automotive fuel injectors, the precision pins of electronic components

Cemented Carbide Machining: Due to the high hardness of cemented carbide, traditional mechanical machining is difficult. Wire EDM can easily cut and machine cemented carbide, and it is widely applied in the manufacturing of cemented carbide cutting tools, molds

Micro-machining: In fields such as microelectronics and micromechanics, it can be used to machine tiny parts and structures, such as micro gears, micro electrodes, etc., and it can meet the strict requirements for precision and surface quality in micro-machining

Wire EDM Part Size Standards

Materials Available for CNC Milling Services

Material Type
Specifications
Carbon Steel

Our precision carbon steel machining capabilities offer highly customized part solutions that can be precisely shaped to meet your specifications while achieving stringent tolerances on form, dimension, and surfaces.

12L14 Low Carbon,1215 Low Carbon,1117 Low Carbon,1018 Low Carbon,Incut 100/200 Low Carbon,1141/11L41 Medium Carbon,1045/1045F Medium Carbon,Stressproof Medium Carbon,Fatigueproof Medium Carbon

Brass

Brass is a material composed of mainly copper and zinc; however, other elements can be added to enhance it’s properties as needed. The addition of tin, manganese, aluminum, silicon, and lead make various types of brass ideal for specific applications.

353 Thread Rolling Brass,360 Free Machining Brass,370 Low Lead Brass,443 Admiralty Brass,27450 Low Lead Brass,Ecobrass and Greendot Lead-Free Brass,Lead-free Brass

Copper

Copper and copper alloys offer a combination of excellent electrical and thermal conductivity and high corrosion resistance that is easy to machine. Copper is a soft, malleable, and ductile metal that often needs to be strengthen for industrial applications.

C10200 Oxygen Free Copper,C14500 Tellurium Copper

Alloy Steel

All steel is alloyed because it is iron plus an added material. Yet, when we use the term alloyed steel in manufacturing this typically refers to iron material with additional alloys added to it.

4140/4142/41L40 Low Alloy,5620/86L20 Low Alloy,52100 Bearing Steel

Plastic

Plastic is a petroleum-based product often less costly than metal. It is very machinable which decreases tooling costs and increases machine uptime. E.J. Basler offers precision plastic turned parts with superior quality and tolerances.

Delrin,PEEK,PTFE,Teflon,Techtron

Stainless Steel

Stainless steel combines excellent high tensile strength, high work-hardening rate, ductility, and malleability to create highly durable machined parts.

303 Stainless Steel,304 & 304L,316 & 316L,416 Stainless Steel,420 Stainless Steel,430 Stainless Steel,440 Stainless Steel,DIN 1.4418,17-4 PH

Aluminum

Aluminum is one of the most abundant metals in the world being found in various forms from rocks to vegetation but never raw as the metal that we know.

2011-T3,2024-T351,6061-T6,6262-T6511,7075-T6

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